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Wired for Innovation: The elliTek Blog
Technical insights, product updates, and practical solutions for controls engineers, machine builders, and manufacturing innovators.
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How Electric Linear Actuators Work
Learn how screw drives, belt drives, and linear motors work. See how load, speed, stroke, and positioning requirements help you choose an electric linear actuator for your application

Ezekiel (Zeke) French
4 days ago4 min read


Industrial Spare Parts Planning: What to Stock and When to Replace Aging Controls
Could your team restore production if a critical control failed today? Learn what spare parts to stock, when to replace aging controls, and how to prepare for recovery. This guide covers lead times, product support, replacement compatibility, tested backups, and shutdown planning to help you prepare before a failure stops production.

Ezekiel (Zeke) French
Oct 234 min read


Industrial Communication Protocols: What They Mean and Where They Fit
An Ethernet connection does not guarantee that your devices can exchange control data. Learn how industrial communication protocols differ and what to check before connecting equipment or collecting production data.

Alan Penticuff
Oct 164 min read


What Is Power Distribution? A Guide for Industrial Facilities
Adding a machine or upgrading a control panel? Empty panel space does not guarantee electrical capacity. Learn how industrial power distribution works and four key checks to make before choosing components for your next project.

Alan Penticuff
Oct 83 min read


Industrial Control Panel Protection: Enclosures, Cooling, and Hardware
You’ve selected the controls. But have you planned for heat, moisture, and maintenance access? This industrial control panel protection guide explains how enclosures, cooling, electrical protection, and panel hardware work together and what to check before you finalize your parts list.

Ezekiel (Zeke) French
Oct 13 min read


Industrial Motor Control Guide: Starters, Soft Starters, and VFDs
Compare industrial motor control options, including motor starters, soft starters, and variable frequency drives (VFDs). Learn which approach fits your application and what to consider for motor protection and control panel requirements. Industrial Motor Control Guide

Ezekiel (Zeke) French
Sep 243 min read


elliVate Bristol 2026: Great People. Great Conversations. Great Technology.
A distillery tour and up-close automation made elliVate Bristol a night to remember. Next, meet elliTek at Booths B12 and B31 at the Manufacturing Excellence Luncheon & Expo.

Beth Elliott
Sep 174 min read


VFD vs. Servo: What Is the Difference?
VFDs and servo systems both control electric motors, but they solve different motion needs. Learn how feedback, precision, response, cost, and application demands affect the choice.

Chris Klein
Jul 294 min read


How to Prevent Unplanned Downtime in Manufacturing: A Practical Automation Plan
Unplanned downtime often starts with a small change that the control system fails to explain. Learn how to capture first faults, add the right sensing, improve alarms, and align safety, motion, power, and machine data through a focused 30-day trial.

Chris Klein
Jul 227 min read


Machine Safety Is More Than Compliance: Reducing Risk Through Better Automation Design
Machine safety goes beyond compliance. Learn how OEMs, machine builders, system integrators, and manufacturers can reduce risk through task-based assessments, safer automation design, functional safety controls, clear diagnostics, and maintainable systems — improving operator confidence, uptime, and lifecycle support.

Chris Klein
Jul 159 min read


AI Visual Inspection for Quality Control
elliTek shares guest insights from an LMI Technologies AI Specialist on FactorySmart AI and industrial AI visual inspection. Learn when deep learning outperforms manual or rule-based quality control, how AI detects defects, validates feasibility, integrates with production lines, and supports long-term performance.

LMI Technologies
Jul 89 min read


How Much Does an HMI System Cost?
Learn realistic HMI system cost ranges, what drives pricing, and how to compare quotes for HMI panels, replacements, industrial PCs, and SCADA-connected systems.

Brandon Ellis
Jun 187 min read


SCADA vs DCS: What’s the Difference and Which Control System Fits Your Operation?
SCADA and DCS are often compared, but they are not interchangeable. Here is a practical guide to how each system works, where each fits, and what to consider before choosing an automation architecture.

Brandon Ellis
Jun 119 min read


What Is SCADA? A Practical Guide to Industrial Visibility
SCADA is the supervisory layer that helps industrial teams see more, understand more, and respond faster. It connects controllers, devices, alarms, trends, and historical data into one practical view so operators can reduce blind spots and make better decisions.

Brandon Ellis
Jun 36 min read


SIMATIC PCS 7 vs. SIMATIC PCS neo: What’s the Difference?
Siemens SIMATIC PCS 7 and PCS neo are not an old-versus-new choice. This guide breaks down where PCS 7 delivers proven reliability and lifecycle continuity, where PCS neo adds web-based collaboration and software-defined flexibility, and how plants can modernize without unnecessary risk.

Brandon Ellis
May 278 min read


What Is a DCS?
Learn what a distributed control system (DCS) is, how it supports plant-wide process control, and when it makes sense compared with PLC and SCADA architectures. This guide helps OEMs, machine builders, system integrators, and industrial end users evaluate DCS for uptime, coordination, and long-term maintainability.

Brandon Ellis
May 185 min read


What Is an HMI? A Practical Guide for Modern Manufacturing
An HMI is the operator interface that connects people to machines. This guide explains what HMIs do, how they work, and how they fit with PLCs and SCADA.

Brandon Ellis
May 137 min read


PLC Hardware Package Cost: Pricing Ranges & Cost Drivers
See what a PLC hardware package really costs, what can push pricing from compact to premium, and which hidden hardware items to check before comparing quotes.

Brandon Ellis
May 57 min read


What Is a PLC? A Practical Guide for Modern Manufacturing
A PLC is the industrial controller behind machine logic, I/O, and automated control. This guide explains how PLCs work and why they matter.

Brandon Ellis
Apr 289 min read


Freedom from Frustration: Escaping Motion Complexity with IAI Electric Actuators
Motion complexity costs Tennessee OEMs time and margin. In this week’s Freedom from Frustration Friday, we explore how IAI electric actuators help simplify machine builds, reduce pneumatic infrastructure, and shorten commissioning — backed by elliTek’s trained local experts.

elliTek, Inc.
Feb 203 min read
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